13 Simple Steps To Making A Router Table Spline Jig

Top Tip!

In use, pass the work in the spline jig once only from right to left. A repeat cut may not follow exactly the same path, resulting in a wider slot.

Step 1

Prepare the base of the spline jig. It is important to remember that the edge that bears against the router fence should be planed straight.

Step 2

Measure half way on the straight edge and mark line across the middle. Black biro is used here for clarity.


Step 3

Mark a 45° mitre on each hardwood fence.

Step 4

Cut off the waste, and sand the mitred end on the disc sander.


Step 5

Mark off a line each side at 45° and 10mm away from the centre line.

Step 6

On each line, mark the positions of three screw holes and drill with a 4mm drill.

Step 7

Countersink the reverse side.

Top Tip!

Ensure that the countersinks are sufficiently deep so that the screw heads won’t foul the surface of the router table.

Step 8

From the point where the centre line meets the edge, mark off another pair of lines at 45°, thus forming a broad ‘arrow’. These lines locate the sides of each fence on the base board.

Step 9

Place each fence in turn along a line, leaving the mitred face around 10mm from the edge of the router table spline jig. Mark off and cut to length; use the disc sander to clean up the end.


Step 10

At this point, clamp one fence in position, ensuring that it’s at 45° to the front edge. Insert one screw and adjust the fence position if required.

Step 11

When the fence is in the correct position, secure it with another G clamp and drive in the remainder of the screws.

Step 12

Position the second fence and clamp to the base board, ensuring that the internal angle is 90°. Drive in the three screws.


Step 13

Completed router table spline jig and in use and on the router table.

Finished jig
Jig against the router fence

New to woodworking?

Learn How to Set Up Your Router Table and discover Ten Top Tips To Improve Workshop Efficiency.