Step 1

The dovetail transfer jig is easy to make and involves some basic metalwork. Firstly, ensure the block of timber is square and true. Take two cuts to the correct depth (10mm) using the 6.35mm straight router cutter.

Length of the block of wood

Step 2

Without altering the router fence, enlarge the slot using the ‘Keyhole’ cutter.

Enlarge the slot using the Keyhole cutter

Step 3

Cut off two pieces of aluminium angle so that each face is roughly square. Use files and emery cloth to make the edges square, especially where the pin board is gripped.

Alternative method

A small milling machine can be used to make the edges square.

Step 4

Drill a 6.5mm hole in each piece to coincide exactly with the centre of the keyhole slot.

Step 5

On one section of angle, cut a slot down each face using a hacksaw. The slots act as a ‘spring’ to grip the wood so that when it’s pushed against the workpiece it holds it firmly whilst the butterfly nut is tightened.


Step 6

Unless very small commercial ‘T’ bolts can be sourced to fit the slot, they will have to be made. Relieve the corners on two small pieces of flat steel bar, mark out the middle, centre punch and use a 5mm drill to make an M6 tapping hole.

Step 7

Use an M6 tap to make a threaded hole in the centre of each piece of steel.

Step 8

Cut off two small pieces of 6mm studding (approx 30mm) and file the ends square.

Top Tip!

Remove any residual dirt or grease from each of the mating threads by scrubbing them with either acetone or methylated spirit.

Step 9

Finally, use a small dab of fast setting epoxy to glue both together. Wipe off the residual glue with methylated spirit and assemble the dovetail transfer jig. The flat steel bar may be a little stiff so a smear of candle wax helps it to run smoothly. In conclusion, to use the dovetail transfer jig, simply clamp it to the top of the bench so that the pin board is secured in the vertical position.