Sealing the tile

Step 1

Prepare the material to size, leave extra long to aid marking out.

Required materials

Step 2

Set up the router table to make the rebate. Use several small cuts to achieve the depth required.

Rebating the timber

Step 3

Check the depth of the rebate. It should be slightly more than the thickness of the tile. (Prevents damage to its edge and stops chips from occurring.)

Checking the rebate depth

Step 4

Mark out the mitres. The dimension (arrowed) should be 2mm greater than the tile (202mm) to allow for clearance.

Marking the mitres

Step 5

Cut the mitres on the waste side.

Cutting the mitres oversize

Step 6

Plane the mitre on one piece to the exact size (arrowed) and mark with an 'M' for Master.

Step 7

Plane the other three pieces in turn and check each one against the Master with the ‘fingertip test’. All four pieces should be an identical length.

Checking that each side is identical

Step 8

Dry assemble the frame and check the tile fits with sufficient clearance.

Dry assembly of the frame

Step 9

Glue the frame, remove all traces of glue from the inside rebate. Allow it to set completely.

Gluing the frame

Step 10

Set up the 4mm wing cutter in the router table. Make a simple jig and machine four slots. Turn the frame over, machine the remaining four slots. For each slot, pass the jig and work through the cutter once.

Top Tip!

Don't pass the cutter through the slot more than once or it may enlarge it.

Step 11

Prepare 4mm thick mitre inserts and glue in place.

Step 12

Saw off the excess from the splines when the glue is dry.

Saw off the waste from the splines

Step 13

Plane mitre splines in the direction of green arrow.

Planing the mitre splines

Step 14

Clean up the top and underside of the frame.

Cleaning up the frame

Step 15

Sand the complete frame, remove the sharp edges.

Sanding the frame with the Mirka pad

Step 16

Apply your finish of choice. Two coats of Osmo-PolyX are used here.

Finishing with Osmo PolyX

Step 17

Use epoxy to glue the tile into the rebate.

Use epoxy to glue in the tile

Completed ceramic tile trivet.